Sapphire metering pump
Production technology of high-precision metering pumps made of sapphire monocrystal
Problems
Currently, metal (97%) and ceramic pumps dominate the market
-1-
Failures
Warranty service life of dosing devices from all global manufacturers is not more than 1 year
-2-
Product contamination
After the packaging process, medicines lose their original effectiveness and their shelf life is reduced
-3-
Aggressive environments
Modern solutions are not able to work for a long time with acids and alkalis
Solution
The results of the project are the creation of modern high-precision metering devices using nano and angstrom technologies for the pharmaceutical, perfumery, cosmetic, food and chemical industries
Why choose us?
The main advantages of sapphire metering pumps
High wear resistance
The warranty is 15 years, the estimated service life is up to 30 years. Example: all foreign manufacturers of their metering pumps from metal and ceramics provide a guarantee of only 1 year
Chemical purity
All products spilled and packaged with sapphire metering pumps are the most chemically pure product, due to the absence of metal microparticles in liquids (including pharmaceuticals). The lack of a microchemical reaction that destroys drugs
Terms of storage
The shelf life of such drugs is significantly higher than the standard
Resistance to aggressive media
Sapphire metering pump withstand all kinds of corrosive media, including concentrated boiling acids. For example, if iodine or its components are poured and packed with conventional steel dispensers, then the life of such dispensers will be from 3 to 6 months. Iodine will destroy such dispensers. And sapphire pump-dosers have been working for more than 8 years without replacement. Proven in practice
Economy
The financial and economic effect of the use of sapphire metering pumps is estimated in tens and hundreds of millions of US dollars. The need for the pharmaceutical market is 235 thousand dispensers per year. The total volume of the plunger and piston pumps market is more than $ 300 billion.
Same cost price
The cost price of sapphire metering pump does not exceed the cost of original ceramic and metal batchers
Aerospace Sapphire Hydraulics
We develop solutions for aerospace hydraulics in the application of new materials. Thanks to the patented processing technologies of sapphire, we are working
to create hydraulic systems that exceed the current ones in terms of performance.
Our technologies will increase the efficiency, reliability and economy
of hydraulic components and systems
Problems
-1-
Efficiency
Further weight reduction of hydraulic systems is possible only with the use of ultralight materials
-2-
Maintenance
Metal wear products are the main cause of hydraulic components and systems failure
-3-
Economy
High cost of manufacturing components. The cost of repairs to 80% of the cost of a new unit
Solution
Artificially grown single crystal based on alpha-Al2O3. With proper processing, this material is superior in strength properties to all known steel grades. Has an extremely high wear resistance, has a high thermal conductivity and is 2 times lighter than titanium carbide and steel
Sapphire friction pair
One small idea can change everything
Super wear resistant
Warranty life of modern pumps is 3 years
Most likely in 3 years, you will have to buy a new one
Ultralight
One small detail in scale application
can help save up to 100 kg on the hydraulic system
Highly reliable
Reduce hydraulic failures to 0
LIGHTER
PUMPS
-10%
VALVES
LOWEST
FUEL BURN
The technology has been tested and proven to be relevant in related industries
Advantages of using the technology:
Increasing resource
Guaranteed extended service life of hydraulic pumps 10+ times
Reduced maintenance costs
Reduced maintenance and repair costs
Same cost price
The cost of production does not exceed analogues
Low weight
The specific gravity of synthetic sapphire is 2 times less than that of the metals used
Ecology
Environmentally friendly production of sapphire elements
Chemical purity
Longer service life of working fluid
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